Monday, January 21, 2019

Useful Information Regarding Hipot Tester

By Diane Bailey


High voltage or high potential test is what the phrase hipot test means. Dielectric withstand test is the other name for this test. It is an analysis of electrical parts. It is done purposely to check for suitability of the electrical insulation. Ensuring current leakage from one place to another within electrical devices does not exist is the goal the analysis is meant to achieve. This analysis is the exact contrary of continuity test. This is what Hipot tester are all about.

The test is nondestructive and capable of determining the sufficiency of electrical insulation. The test uses high voltage. The high voltage is applied to all electrical appliances for a certain time duration to ensure the insulation is more than marginal. High quantities of voltage are applied to the insulation in the process.

The purpose of the process is to determine if there is crushed or nicked insulation in a component. It also helps in identifying conductive or corrosive contaminants, braided shielding, and stray wire strands around conductors. Tolerance errors in cables and terminal spacing problems can also be identified easily using hipot testing. The voltage that is used in this process is usually two times greater than operating voltage.

Hipot analyzers are the devices applied in Hipot testing. One side of the supply is normally connected to safety ground in a typical tester. The other side of the supply connects the conductor that has to be tested. Only two forms of contact to which the conductors can be linked exist in this arrangement. That is the voltage and ground.

In case there are two contacts that need to be connected, then one has to be connected to the voltage while the other is connected to the ground. This kind of connection is important because it ensures that contacts are isolated from kinds of other contacts. If the insulation between the two conductors is inadequate, then a small current will flow between the conductors when a huge voltage is applied.

While the flow of a small current is normally acceptable, a breakdown of air or solid insulation is not expected in whatever case. Excessive voltage is generally used in these assessments due to the fact that any electrical product is subjected to regular day-to-day transient over voltages. In the event that such variations in voltages take place at some point of the day, the product should be able to remain safe and working.

While doing this analysis, varying standards are normally observed. The voltage should be applied for varying amounts of time as required by different standards. The test needs to be continued for a one-minute duration. This requirement is under IEC 06950. A typical rule of thumb requires applying 110 to 120 percent of operational voltage of the product. This is plus 1000 volts for 1 to 2 seconds.

Specifications for the quantity of current which an individual should apply also exist. Many types of different testers which a person can purchase easily exist in the current market. Varying testers are designed for varying categories of products. Therefore, knowing the tester to apply for specific applications is vital.




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